STAY IN CONTROL
TEMPERATE CONTROL IS VITAL FOR DIE CASTING AND INJECTION MOLDING APPLICATIONS.
DIE-PRO HELPS YOU KEEP YOUR COOL.
DESIGNED BY DIE-CASTERS FOR DIE-CASTERS
28% Capital Savings Through State Government Energy Incentives
Die-Pro Helps You Keep Your Cool
WE’LL CHECK YOUR LINE, FILE THE INCENTIVE, AND HANDLE CLOSE-OUT PAPERWORK SO YOU CAN FOCUS ON PRODUCTION.
Reducing Energy
Reducing Cost
CUT HEAT, CUT WASTE, CUT COSTS
TEMPERATE CONTROL IS VITAL FOR DIE CASTING AND INJECTION MOLDING APPLICATIONS.
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In Wisconsin, Focus on Energy approved about $11k toward a $38k jet cooler with ~$18k/year expected savings. — That is about 1.5-year simple payback after the incentive.
Facility Savings
Energy saved with less idle operating
reduce scrap
Energy saved in remelt and shots fired
Cycle Time Reduction
Energy saved in water cooling & treatment
- A 40% cost improvement delivering an additional $54,874.56 in annual savings.
- Annual Cost Savings: $158,167 Energy Savings: Reduction in cooling tower load and heater energy consumption.
- Scrap Reduction: From 10.74% to 3.61%, resulting in less machining, reprocessing, and melting time.
- Immediate ROI: The solution reduced the cost per pound produced from $0.46 to $0.27.
Proven Case Study
COMPANY A SHOWED ANNUAL COST SAVINGS OF $158,167
PROVEN CASE STUDY: A leading manufacturer of high-quality, precision machined, aluminum die-cast components serving the transportation, lawn and garden, and industrial industries was facing inefficiencies due to the use of hot oil units to regulate mold temperatures. The complex system required multiple heaters per machine, consuming high amounts of energy and causing rapid oil degradation. This led to costly scrap rates, production delays, and significant reprocessing overheads.
THE DIE-PRO SOLUTION: The reputable die-caster replaced their outdated hot oil machines with a SOMETHING UNIT and CORECOOL. With our systems the client was able to optimized mold temperature resulting in reduced scrap, energy consumption, and load on the cooling towers. With the support of DIE-PRO they have experiences dramatic operational improvements.
Temperature control units, flow control, and jet cooling technology
High-Pressure Die Casting for industrial components is highly dependent on controlling thermal properties in the die. Improper or inadequate cooling leads to defects such as shrinks, porosity, cracks, leaks, and soldering. Costly defects lead to increased cycle time and customer dissatisfaction.
We have developed state-of-the-art high-pressure water-cooling systems trade named “CoreCool” and a complete line of Water Thermal Control Units, called EcoPURE, which effectively control conventional water-cooling lines to reduce and eliminate these defects.
Being on the cutting edge is crucial in aluminum die casting. At Die Pro, our innovation and creativity allow us to stay ahead of the competition.
Find out more about us.
In today’s manufacturing environment with uncertain supply chain issues, we use our knowledge and connections in the industry to provide redundancy by using American-made parts.
This provides versatile solutions when things change and allows us to continue innovations to continuously explore ways to improve our products, as well as maintain the serviceability of the parts we have in our partner’s facilities.
We are proud supporters of the American manufacturing community and are always looking for new partners and equipment to move the die-casting industry forward.
WE ARE TEMPERATURE CONTROL SPECIALISTS
WE PROVIDE TROUBLE-FREE, PRECISE, UNIFORM COOLING AND MAKE THE BEST TEMPERATURE CONTROL TECHNOLOGY RIGHT HERE IN THE U.S.A
INTRODUCING
DESIGNED FOR DIE CASTERS, BY DIE CASTERS.
epic scale cooling
Temperature control for large scale die-casting and injection molding applications.
Tackling the intricate challenges of large-scale die-casting, we understand that the optimal temperature control is crucial to achieving perfection in every cast. This new system takes a monumental leap forward, supporting double the number of cooling circuits for unparalleled precision, faster cycle times, and unmatched consistency for larger scale applications.
Temperature control units, flow control, and jet cooling technology
Designed by die casters for die casters
die pro’s custom products work with all die casting processes.
MADE IN THE USA
Proud supporter of the American manufacturing industry.
We are proud to provide American jobs and be a part of the community here in Sheboygan Falls, WI. Our company has been blessed with the blue-collar community’s support ever since we decided to fill a niche in the manufacturing industry almost 15 years ago. Besides, being manufactured in Wisconsin has its advantages; we can ship within 24 hours to inside the continental United States.
